Increased reading rates and image quality in high-throughput applications
Optotune liquid lenses have revolutionized Cognex's barcode readers since 2017, delivering an exceptional solution for boosting speed and efficiency. With an impressive focusing speed of less than 4 milliseconds, unrivaled accuracy, and a robust design, these lenses empower machine vision in high-throughput environments, tackling the daily challenges of variable focal distances and rapid-paced operations.
Cognex's Data Man series, equipped with the latest generation of Optotune liquid lenses, has found tremendous success across diverse manufacturing and logistics applications, ranging from quality inspection to barcode reading and package sorting. This cutting-edge technology has enabled remarkable advancements, benefiting both Cognex and its valued customers.
Let's explore some of the advantages experienced by Cognex and its end users:
1. Unmatched reading rates in high-throughput applications: Positioned at the forefront of FMCG production lines (e.g., Unilever, Kraft foods), such as in a sauce bottling line, these lenses enable lightning-fast processing with an astonishing throughput of up to 265 bottles per minute. For detailed information, please visit: https://www.cognex.com/applications/customer-stories
2. Time-saving solution for technical teams: The Optotune liquid lenses exhibit remarkable focusing speed, effortlessly adapting to changing distances and varying locations. This agility saves valuable adjustment time, surpassing traditional laser scanners.
3. Unparalleled performance in rugged, industrial conditions: These liquid lenses have proven their resilience in demanding environments, including the automotive industry and beverage logistics. Notably, they have even demonstrated exceptional durability when mounted on forklift truck masts. Rigorous tests, such as drop tests from 2.5 meters (validated in the handheld DataMan 8700 series), and compatibility with industrial temperature ranges (-20 to 80°C, exemplified by DataMan 474) and up to 95% humidity, reinforce their ability to excel under challenging circumstances.
4. Extended lifespan for sustained productivity: Optotune liquid lenses outperform traditional optics with moving parts, boasting an impressive lifespan of up to 1 billion cycles. This durability translates to prolonged performance, reducing maintenance requirements and operational disruptions.
5. Effortless installation and compact design: These liquid lenses are compact, allowing for seamless integration into existing systems. Setting them up is a breeze, streamlining the implementation process.
In conclusion, Optotune liquid lenses have not only enhanced Cognex's barcode readers, but also unlocked new possibilities in the realm of machine vision. Their exceptional speed, accuracy, robustness, and adaptability have made them the go-to choice for high-throughput applications. With impressive advantages such as superior reading rates, time savings for technical teams, unmatched performance in rugged conditions, extended lifespan, and effortless installation, these lenses are truly transforming the landscape of manufacturing and logistics.
Check how the newest Dataman 280 Fixed-Mount Barcode reader can solve any reading challenge:
https://www.cognex.com/products/barcode-readers/fixed-mount-barcode-readers/dataman-280-series
